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Replacement Covers

Replacement Covers

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Hot Spring® Covers
All hot tub covers naturally wear out over time.
Hot Spring spa covers are made to last, but they will wear over time. Your spa cover is a critical part of the Energy Smart system, and key to achieving the energy efficiency that sets Hot Spring apart. When the time comes, insist on a genuine Hot Spring replacement cover.


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Sunstar has been the leader in spa cover innovation, quality, service & safety since 1977. At Sunstar Spa Covers & Accessories, we pride ourselves in offering products that are not only recognized for their fine quality and reliability, but in our people who custom craft each cover and who provide unparalleled customer service. We are the original innovator of the rigid vinyl spa cover, and have over 35 years of service and dedication to the spa industry.


10 Facts on Sunstar Covers

1. Virgin Foam Cores:
While many competitors use regrind in their foam cores to save them money during production, Sunstar uses only virgin foam cores to save you money and provide you a stronger, more durable, and more energy-efficient cover.

2. Antaeus 2000 Vapor Seal:
Our exclusive, proprietary plastic is more effective than what other manufacturers typically use. Our specially formulated material reduces vapor transmission and still has the strength, flexibility, transparency, and seal-ability we require. Equally important is the perfect heat seal seam. Sunstar uses an impulse sealer that makes a perfect seam using the right combination of temperature, pressure, and timing. Unlike the less expensive hand-held sealing machines, all human variables are eliminated so your cover makes a perfect seal every time.

3. N-ergy Fit™ technology and Full Length Heat Seal Gasket:
Sunstar’s end pillow and full length heat seal are all specially designed to help save heat and prevent moisture loss for long-term energy savings.

4. ASTM Cover Standard AND UL Classified:
Sunstar meet the ASTM Safety Standard along with other manufacturers and we have gone a step further to be independently UL Classified.

5. Three-Year Non- Prorated Warranty:
We stand behind our product regarding both materials and workmanship. With less than a 1% failure rate on both encasement and cores, we can guarantee that we make an excellent product.

6. Marine Grade Vinyl:
Ours still offers mildew and UV inhibitors; we have not settled for less-expensive materials without the plasticizers. Our material has the flexibility to stretch with the core rather than failing at points of stress and less expensive vinyl cannot compete.

7. Twenty-Eight Points of Internal Reinforcement:
Every stress point is reinforced including the hinge, handles, straps, corners, and skirts.

8. Over 30 Years of Experienced Craftsmanship:
Our years of knowledge means we can create a cover for almost any portable or inground spa.

9. Service:
We offer complete OEM, dealer, and consumer-level service. Flexible and efficient, we have developed a loyal following based on our longstanding reputation for fairness.

Even though using a one-piece box is less expensive, we have found the two-piece top and bottom boxes to be far more durable. Ours is a 275# test.